There is and has been a lot of talk about competitive of nations because of lower wages. In my mind, this is an over used reason for losing competitiveness. You see, cost is only one element of the total cost of doing business. In fact, it is, in many cases, not the largest contributor of cost – especially when we are talking about higher value added activities. Let’s take a look at some simple comparisons, say for a small factory producing labor intensive products:
| Cost Element | Low cost | High cost |
|---|---|---|
| Materials | 40 | 40 |
| Labor | 10 | 30 |
| Overheads | 30 | 40 |
| Profit | 20 | -10 |
In a global environment, material cost differences are marginal as sourcing is done worldwide. Overhead, such as utility cost, management cost, equipment depreciation and administration cost is generally not very different around the world, with the exception of higher cost of people. If we look at the simulation table (not totally accurate, but sufficient to illustrate the point), high cost countries transfer their operations to lower cost countries and are able to generate profits out of products that actually lose money in their home countries. This coupled with incentives such as tax free status, makes it extremely attractive to make the move and not exit the business.
Let’s take a second scenario where higher value is added to the product. Here, labor content is much lower, maybe due to higher levels of automation or intellectual property. In place of this, overhead cost is higher due to more complex supply chains, technical services and administrative overheads. In this scenario, productivity is exchanged from physical labor to higher efficiency of moving information. Companies tend to be better positioned to overcome this via ICT infrastructure rather than continually moving to lower cost regions. The simple simulation below show how this works. Moving to a lower country to benefit from lower labor cost versus investing in lowering overhead costs through ICT show a much less compelling reason to move and manage remotely.
| Cost Element | Low cost | High cost |
|---|---|---|
| Materials | 40 | 40 |
| Labor | 5 | 15 |
| Overheads | 40 | 20 |
| Profit | 15 | 25 |
The message here is that overhead costs (compared to physical labor cost) can more easily be reduced via better people and using productivity improvement systems. This is the reason why companies from high cost countries have and are still investing heavily and rapidly to improve their overhead productivity via global systems optimization and only outsource their labor intensive operations to lower cost areas.
In general, companies in lower cost countries tend to be lulled into complacency by their temporary superior cost structures and consider investing in productivity enhancement systems as an extra expense. This is a potentially catastrophic paradigm. Global companies will gradually become integrated around the world and benefit from economies of scale to eventually become even more cost competitive than small companies operating in very low cost regions. These will be gradually reduced to play only in support roles and filling up gaps.
One reason for this is the relatively high cost of installing effective systems, which large companies can afford while smaller ones struggle. The key then is to offer cost effective solutions that may not function as well as the established systems but serve to kick start the smaller companies along the adoption curve and start the evolution process towards higher overhead productivity.

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